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Here's what the bracket for the control arm looks like. I moved to 1/4" steel, 7/16" Grade 8 bolt -- as beefy as I could make it. I only have a hacksaw and a cordless drill, so it takes like three hours to make one of these.
Now the only thing I have to worry about is the strength of the subframe itself. My first idea was to put a bolt straight through with a section of steel pipe to sleeve it and give the subframe more structure, BUT 1.25" might not be enough space to clear the bushing on the control arm, so I may have to end up using a separate bolt top and bottom -- if that's the case, then there's no way in hell I'll drive long distance on it if it isn't supported at the subframe, but it will be a useful proof of concept and help nail down the geometry for a set of custom control arms, and of course the clearance needed for larger tires.
Now the only thing I have to worry about is the strength of the subframe itself. My first idea was to put a bolt straight through with a section of steel pipe to sleeve it and give the subframe more structure, BUT 1.25" might not be enough space to clear the bushing on the control arm, so I may have to end up using a separate bolt top and bottom -- if that's the case, then there's no way in hell I'll drive long distance on it if it isn't supported at the subframe, but it will be a useful proof of concept and help nail down the geometry for a set of custom control arms, and of course the clearance needed for larger tires.